Sunday, October 20, 2013

Wheels and gauges

In my last post I mentioned my plans for the wheels. This weekend I worked on the wheels and refinished my gauges. I'll cut to the chase. Here is the front wheel:

 

I masked off all the nipples and spokes then painted the rim with duplicolor wheel paint. In prep for the paint, I sand blasted the rim with play ground sand. Although I sanded the rim, the paint seems to still have issues sticking the the surface that was once chrome. I will most likely be redoing the paint with something a bit more durable, but this was enough for me to figure out the look I was going for. This paint scheme looks great with the rest of my bike. As for "something more durable," I am looking into a home powdercoating kit from Eastwood. All I need is an electric oven big enough to cook parts, and I'm set. Here are a couple of pictures from the prep work on the wheels. I used baking soda on the hubs, so I wouldn't damage the softer aluminum. The baking soda does wonders for the finish. 


Here is the rear hub before I started prepping the wheel. Note the rim, it looks pretty rough. 


Here is a picture after degreasing the surface of the hub with Gunk brand engine gel degreaser. 


Here is a picture of the rear hub while soda blasting. The difference is pretty noticeable. That brown colored stuff was not coming off with any kind of solvent I had in my arsenal. The soda blaster made quick work of removing it.


Here is another picture of the rear hub but the other side. This is the "drum" for the rear brake. There was a lot of baked on brake dust. 

 

It all came loose after a couple passes with the blaster. Clean enough for an area you cant even see on the bike. 


This is how the rear wheel sits now. There is still some work to be done, but it's a huge improvement from what I started with. The rim has also been cleaned with the soda blaster, which won't really damage chrome. The rear wheel will eventually get the same treatment as the front. 

I also refinished the gauges here's what I was working with.



Rusty mounting bracket.


Chrome on the backs was in bad shape.


So I pulled them apart. For anyone who is thinking of doing this on their own bike, I say go for it.
 

There are three main parts for each of the gauges. The top (with the glass), the bottom (it's usually chrome plated from factory), and the foam that insulates and protects the gauges. The foam is sandwiched between the top and bottom and is removable. I removed the foam insulator rings and masked off the glass. Then I sand blasted everything.


 
After sand blasting, I repainted them. I used dupli-color bed armor for the bottoms and the dupli-color matte black wheel paint for the tops (the wheel paint is a no primer, high temp, chip restistant paint). 



I will be replacing the hardware on the bottom of the gauge and replacing the bulbs with LEDs. Here is the finished product: 


That's all for now. I'm working on a wiring harness and headlight option to replace the old sealed beam. If you don't already, follow me on Instagram, check out @550project for more updates. 





Saturday, October 12, 2013

Long time no see.

I usually only get to work on my bike during the weekend. The weather has been so nice lately I have been spending weekends outside. Today I spent a little time on the forks. They were pretty rough before I sand blasted them.


They are still pretty rough but they will work for the time being.


Next I'm going to work on the wheels. I was going to buy new spokes and get my wheels relaced. With paint this method was going to cost about $380. I've decided to just sand blast the wheels and paint them myself. It doesn't make sense to spend $380 when I could buy a set of oem wheels (it good condition) on eBay for $250.

As it gets colder out you will see the posts become more frequent.

Triple tree and wheels

Today I started on the wheels. I sand basted the front wheel after I removed the front rotor.

The rotor will be cross-drilled before it is reinstalled, il get to that soon.


The wheels are cleaning up nicely. I also decided to work on the triple tree clamps. I got tired of looking at them, dirty on the work bench. This, unfortunately is the only "before" picture I have of the top clamp.


Here are some shots of the work I did. 


Sand blasted the leading light cluster.


Sand blasted and repainted the upper clamp. 



Looks good as new! 
I also did more work on the forks. I was going to paint them but after all the work I did with sanding them, I want to show it off. 


Before I started on the lowers.


After about 5 minutes with a sand blaster.


This is after sanding with 180,400,and 600 grit paper. I'm going to go higher and hit the spots I missed, but you get the idea. 


The new tail light came in last night along with the new battery. Here are pictures of mounting the light.




 I am very happy with the new tail light. And this is what will be powering the electronics.

 
Well, that's all for now.